Sourcing & Product Development

Sourcing Products from China Has Changed. Here’s What U.S. Brands Need to Know Now.

By Rick Lapine

I’ve been developing products and working with factories in China for decades.

I’ve walked more factories than I could possibly count. I’ve spent countless days at the Canton Fair. I’ve developed products from a sketch or an idea, negotiated tooling and costs, solved manufacturing problems, built brands around those products and eventually watched them land on the shelves of major American retailers.

For much of my career, sourcing from China followed a relatively understandable formula.

Find the right factory. Develop the right product. Get the quality right. Negotiate the cost. Manufacture it. Ship it. Sell it.

It was never quite that simple, of course.

But today?

It isn’t even close.

The current importing environment has made product development and sourcing significantly more complicated. Tariffs and trade policy can materially affect the economics of a product, and importers still need to understand whether particular Chinese products fall under additional duties by their specific HTS classification.

Trade policy continues to move. That’s why I wouldn’t build a product-development strategy around today’s tariff percentage. The rules can change faster than your product-development cycle.

So if you’re developing products in China today, knowing where the factories are isn’t enough anymore.

You need to understand the entire business.

The Cheapest Factory Is Rarely the Cheapest Product

This may be one of the most important lessons I’ve learned in sourcing.

Companies understandably focus on FOB cost.

“Factory A is $6.85 and Factory B is $7.40.”

Therefore Factory A is cheaper.

Maybe.

But what happens when Factory A has higher defect rates?

What happens when its packaging isn’t engineered properly?

What happens when it requires larger minimum orders?

What happens when the factory can’t deliver consistently?

What happens when somebody classified the product incorrectly?

What happens when freight changes?

What happens when a retailer wants a different configuration?

What happens when your $6.85 product arrives in America and the economics no longer support the retail price?

And even landed cost isn’t the whole story.

Because ultimately the question is whether you can build a profitable product around that cost.

Sourcing Doesn’t Begin With the Factory

This is another mistake I see repeatedly.

Someone comes to me and says:

“Rick, can you find me a factory that makes this?”

Maybe.

But that’s not necessarily the first question I want to answer.

First I want to know:

Should we be making this product at all?

Who is going to buy it?

What problem does it solve?

What makes it different?

Where will it be sold?

What should it retail for?

What margin does the retailer require?

What margin does the brand require?

Can it be demonstrated?

Can we make it better?

Can we change the materials or construction?

Can we configure it differently?

Can we create something proprietary?

Then we start talking about where and how to manufacture it.

That’s the difference between buying something from a factory and developing a product.

I’ve never viewed China simply as a place to buy inexpensive merchandise.

To me, the best factories are product-development partners.

The Factory Is Part of the Product

I’ve always believed that the factory is part of the product.

I believe that more strongly today than ever.

The right manufacturing partner brings much more than machinery and labor.

A really good factory brings engineering.

Materials knowledge.

Tooling experience.

Problem solving.

Quality systems.

Production discipline.

And increasingly, innovation.

Some of the most interesting products I’ve discovered over the years weren’t created because an American company handed a Chinese factory a finished drawing and said, “Make this.”

They came from conversations.

“What else can this machine do?”

“What material have you been experimenting with?”

“Why did you make it this way?”

“What haven’t your American customers asked you about yet?”

Those are some of my favorite questions to ask in a factory.

Because every once in a while, somebody walks into the sample room with something you weren’t expecting.

And that’s where things get interesting.

China Isn’t Automatically the Answer. And It Isn’t Automatically the Problem.

There has been enormous discussion about moving manufacturing out of China.

Sometimes that’s absolutely the right decision.

I’ve worked across Asia and in other manufacturing regions, and there are products where another country can provide better economics, capabilities or strategic advantages.

But moving production simply because a spreadsheet says another country has a lower duty rate can be an expensive mistake.

You have to ask:

Does the manufacturing expertise exist there?

Is the supplier really independent of the Chinese supply chain?

Where do the components come from?

Where does the tooling come from?

What are the minimums?

What’s the productivity?

What’s the quality?

What’s the lead time?

What’s the infrastructure?

And what happens when something goes wrong?

Country-of-origin strategy isn’t the same thing as factory strategy.

The objective isn’t to manufacture in China.

The objective isn’t to manufacture outside China.

That’s a much more useful question.

Product Development Has Become Risk Management

Twenty years ago, I probably wouldn’t have described product development that way.

Today I would.

Before committing to a product, you need to understand much more than whether consumers might like it.

You need to understand its manufacturing risk.

Its tariff exposure.

Its sourcing alternatives.

Its inventory requirements.

Its landed economics.

Its retail margin structure.

Its supply-chain dependencies.

Its quality-control requirements.

And its ability to survive changes you can’t necessarily predict when you place the first order.

That doesn’t mean companies should stop developing products.

Quite the opposite.

It means they need to develop smarter ones.

A differentiated product with healthy economics gives you room to maneuver.

A commodity product surviving on pennies doesn’t.

And Now I’d Like to Speak to the Factory

There’s another side to this story.

I’ve spent a significant part of my career working directly with manufacturers throughout China.

And I’ve noticed something increasingly interesting.

Some extraordinarily capable Chinese manufacturers have spent decades making excellent products for other people’s brands.

They have the engineering.

They have the factories.

They have the tooling.

They have the patents.

They have the product ideas.

Sometimes they have technology that most American consumers have never seen.

What they don’t necessarily have is an American brand.

Or a clear understanding of how to turn their manufacturing capability into a product proposition an American retailer and consumer will understand.

That may be one of the biggest opportunities I see today.

Instead of asking only:

“Which American brands can we manufacture for?”

Perhaps some manufacturers should also be asking:

Those are two very different questions.

Great Manufacturing Is Only the Beginning

Building a successful U.S. business requires more than putting an English-language logo on an existing product.

You have to understand the American consumer.

The retailer.

The competitive landscape.

The price point.

The packaging.

The merchandising.

The product story.

The demonstration.

The brand architecture.

The assortment.

And perhaps most importantly, why anybody should care.

I’ve spent much of my career working on that bridge between manufacturing capability and American market opportunity.

Sometimes that means helping an American company develop and source the right product overseas.

Sometimes it means helping a manufacturer understand what product it should build for America.

And sometimes it means seeing something sitting on a factory shelf and realizing:

That’s the part I still love.

I’m Going Back to Canton

Next month I’ll be returning to Guangzhou for the 140th Canton Fair.

The Fair runs in three phases from October 15 through November 4. For my world, Phase 2 — October 23–27 — is particularly important because it covers housewares, kitchenware and tableware, household items, gifts and decorations, furniture and related home categories.

And I’m going with a somewhat different mission this time.

Of course I’ll be looking at products.

I always am.

But I’m particularly interested in meeting manufacturers doing something different.

A proprietary technology.

An unusual material.

A better manufacturing process.

A product with a genuine point of difference.

A manufacturer that has spent years making successful products for other brands but is beginning to wonder whether it should build something of its own.

Or simply a management team that looks at the American market and thinks:

“We know how to manufacture. What we don’t know is how to build the business there.”

I’d like to meet those people.

Because that’s where I think The Product Foundry can be particularly useful.

From Factory to American Market

At The Product Foundry, we work on both sides of that bridge.

For American companies, that can mean product strategy, development, sourcing, factory identification, cost engineering, manufacturing, importing, brand development and retail commercialization.

For international manufacturers, it can mean evaluating technology and products for the American market, developing the product proposition, creating or repositioning a brand, determining the right channels and helping build the path into U.S. retail.

And for certain highly demonstrable products, that evaluation can include whether there may be an opportunity in the QVC and HSN ecosystem — an area in which I’ve spent more than 15 years building brands and businesses.

Not every factory should become a brand.

Not every product belongs in America.

And not every interesting product belongs on QVC or HSN.

Knowing the difference is part of the work.

One Last Thought

For years, companies looked at global sourcing primarily as a way to answer one question:

“Where can I make this product?”

I think the better question today is:

What business are we trying to build — and what product, factory, country, cost structure and retail strategy give us the best chance of building it?

That’s a harder question.

But it’s also a much more interesting one.

And after decades doing this, it’s the question I still want to help answer.

From Idea to Market.

Are You Exhibiting at the 140th Canton Fair?

I’m particularly interested in meeting manufacturers in housewares, homewares, kitchenware, cookware, tabletop, home organization and related consumer-product categories that have differentiated products, proprietary technology or ambitions to build a stronger business in the United States.

If that describes your company, I’d like to hear from you before Guangzhou.

Request a Canton Fair Meeting

Rick Lapine  |  The Product Foundry LLC  |  innovation@theproductfoundry.co

Source Notes

Current tariff applicability depends on product classification and current U.S. trade policy. Verify applicable HTS classification and duty treatment before commercial decisions.